Bag Lifting Top Discharge Centrifuge

Bag Lifting Top Discharge Centrifuge

  • The PD Series is a batch filtering centrifuge with a rigid flat-plate base and bag-lifting top discharge design. Solids are retained inside a filter bag and removed together with the bag assembly after filtration, which minimizes direct operator contact, reduces residual heel inside the basket, and shortens cleaning and product changeover time.
    The PD Series is especially suitable for products that require clean handling, flexible campaign production, and gentle discharge of wet cake. It is widely used in fine chemicals, dyes, agrochemicals, pharmaceutical intermediates, food additives, starch derivatives, and selected new-energy materials.

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Key Features:

Key Feature 1 — Clean Bag-Lifting Discharge

The filter cake is discharged together with the filter bag, reducing manual scraping inside the basket, minimizing product loss, and keeping the machine interior cleaner between batches.

Key Feature 2 — Flat-Plate Structure with Low Vibration

A rigid flat-plate base, precision balancing, and stable support structure provide smooth running and low vibration, while simplifying installation and relocation.

Key Feature 3 — Flexible Filtration and Washing

Different filter-bag materials, pore sizes and constructions can be selected according to product requirements. In-basket cake washing is available for improved purity and reduced mother-liquor residue.

Key Feature 4 — Safer and More Hygienic Handling

The bag-lifting concept reduces direct operator contact with wet cake. Toxic, corrosive, odorous or allergenic solids can be transferred in a more controlled manner to downstream handling areas.

Key Feature 5 — Ideal for Multi-Product Campaigns

Filter bags can be changed quickly, helping reduce cross-contamination risk and shorten downtime between products, grades or colors.

 

Process Characteristics (Technical Analysis):

(1) Adapted to High-Solids and Difficult Cakes

The PD Series is suitable for slurries with relatively high solids content, thick cakes, or sticky products where conventional gravity discharge or bottom scraping is less efficient.

(2) Gentle Crystal and Cake Handling

Because the cake is removed together with the filter bag rather than being aggressively scraped from the basket wall, mechanical shear is minimized. This helps preserve fragile crystal morphology and particle-size distribution.

(3) Improved Operator and Environmental Protection

The solids can be removed in a closed or semi-closed bag-handling mode, helping reduce exposure to toxic, corrosive, odorous or dusty products and facilitating cleaner downstream transfer.

(4) Suitable for Campaign Manufacturing

Quick bag replacement allows one machine to process different products, grades or colors with reduced carry-over, making the PD Series suitable for batch-oriented and flexible manufacturing strategies.

(5) Balanced Economy and Practicality

Compared with more complex automatic discharge systems, the PD design offers a practical balance of equipment cost, maintenance simplicity and clean handling performance.

 

Typical industries and products:

Fine Chemicals & Inorganic Salts
Sodium chloride, potassium chloride, ammonium chloride, sodium sulfate, potassium sulfate, soda ash, borates, phosphates, silicates and ion-exchange materials.
Dyes, Pigments & Intermediates
Reactive dyes, vat dyes, acid dyes, dye intermediates, organic pigments, color lakes and toner-related solids requiring washing and salt removal.
Agrochemicals
Technical-grade herbicides, fungicides, insecticides and their intermediates, especially where operator protection and controlled discharge are important.
Pharmaceutical Intermediates & Crude APIs
Intermediates from crystallization, salting-out and fermentation routes, where cleaner handling and quick campaign changeover are required.
Food, Fermentation & Starch Derivatives
Sugar alcohols such as sorbitol and xylitol, starch derivatives, food preservatives, amino acids, yeast products and selected sweeteners.
Metallurgy, Mining & New Energy
Lithium carbonate, lithium hydroxide, selected precursor salts, non-ferrous metal salts, and other crystalline or precipitated solids requiring contained handling.
Environmental Protection & Waste Treatment
Recovery of salts from high-salinity wastewater, dewatering of spent catalyst fines, and handling of solid by-products from solvent recovery or evaporation systems.

 

Working Principle:

Feeding:
The slurry is fed into the rotating basket lined with a selected filter bag.
Separation:
Under centrifugal force, the liquid phase passes through the filter bag and perforated basket wall, while the solids are retained inside the bag to form a cake.
Washing:
If required, wash liquid is introduced during rotation to displace mother liquor and remove soluble impurities from the cake.
Discharge:
After filtration and washing, the machine is decelerated and stopped. The cover is opened and the loaded filter bag is lifted out by hoist or lifting frame. A fresh bag is then installed for the next batch.

 

Configuration Options:
Product Name Item Standard configuration Optional configuration
Bag Lifting Top Discharge Centrifuge (PD Series) Lid type Full cover with flat-plate base Openable inspection window, sight glass, lighting
Bag Lifting Top Discharge Centrifuge (PD Series) Discharge mode Bag lifting discharge with manual or basic lifting assistance Hoist and dedicated lifting frame for safer and faster bag handling
Bag Lifting Top Discharge Centrifuge (PD Series) Feeding type Top feeding through central pipe Tangential inlet, additional washing inlet
Bag Lifting Top Discharge Centrifuge (PD Series) Washing / cleaning In-basket cake washing capability CIP in-place washing system, spray nozzles for drum and housing
Bag Lifting Top Discharge Centrifuge (PD Series) Control system Local control panel, basic start/stop PLC + HMI, VFD speed control, semi-automatic / automatic cycle
Bag Lifting Top Discharge Centrifuge (PD Series) Drive motor Standard motor Energy-saving motor, explosion-proof motor, high-efficiency motor
Bag Lifting Top Discharge Centrifuge (PD Series) Safety protection Mechanical lid interlock, overspeed protection Vibration monitoring, temperature monitoring, nitrogen purging system
Bag Lifting Top Discharge Centrifuge (PD Series) Filter media Filter bag (PP / PE or as specified by customer) Special filter fabrics for high temperature, solvent service or fine particles
Bag Lifting Top Discharge Centrifuge (PD Series) Product-contact materials SS304 / SS316L as standard Higher-alloy stainless steel or special corrosion-resistant materials
Bag Lifting Top Discharge Centrifuge (PD Series) Installation & handling Standard floor-mounted machine Optional hoist, lifting tools and customized discharge-handling arrangement

 

Technical_Specs:
Product Name Model Drum diameter (mm) Drum height (mm) Max volume (L) Max load (kg) Max speed (rpm) Max G-force Motor power (kW) Machine dimension L×W×H(mm) Machine weight (kg)
Bag Lifting Top Discharge Centrifug PD800 800 450 120 150 1500 1007 7.5 1730×1200×1300 1500
PD1000 1000 520 200 250 1200/1400 805/1096 11kW/15kW 1970×1400×1500 2500/2700
PD1250 1250 630 400 500 1000/1200 700/1007 18.5 / 22 2550×1800×1780 4000/5000
PD1600 1600 800 800 1000 850 647 37 3200×2400×2150 8500
PD1800 1800 750 910 1100 780 612 37 3300×2500×2150 10000

 

Hydraulic slewing jib crane for bag lifting Model Rated maximum lifting capacity Fixed slewing radius Maximum lifting height Maximum hoisting speed Maximum slewing angle Maximum volume of rodless cylinder chamber: Maximum cylinder thrust Hydraulic system pressure Hydraulic power pack motor
YZD1200 1,200 kg 1,308 mm 1,300 mm 20 mm/s 300° 8.27 L 1,500 kg 3 MPa 3kw
YZD3000 3,000 kg 1,800 mm 1,600 mm 20 mm/s 300° 10.18 L 3,000 kg 6 MPa 4kW

 

Structure Diagram:
Bag Lifting Top Discharge Centrifuge

Hydraulic slewing jib crane for bag lifting

Bag Lifting Top Discharge Centrifuge1

Code Models
PD 800 PD 1000 PD 1250 PD 1600 PD 1800
H 1950  2180  2650  3600  3350 
H₂ 990  1110  1370  1750  1650 
H₃ 2080  2430  2950  3720  3930 
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