Fully Automatic Bottom Discharge Peeler Centrifuge

Fully Automatic Bottom Discharge Peeler Centrifuge

  • The GLZ series is a fully automatic, flat-plate bottom discharge peeler centrifuge engineered for high-throughput solid–liquid separation with cleanroom-friendly operation. With a rigid flat-plate base and fully enclosed gas-tight housing, combined with VFD drive and recipe-based control, GLZ executes a complete automatic batch cycle—feeding, filtration, washing, spin-drying, and peeler discharge—with minimal operator intervention. It is ideal for crystalline, granular, or fibrous solids requiring low residual moisture, consistent batch quality, and easy wash-down maintenance.

Phone:+86-17751233620‬
E-mail:ascendiaauto@gmail.com
Key Features:

Key Feature 1 — Ully Automatic Recipe Cycle

PLC/DCS recipe control automates the full cycle (feed → filtration → wash → spin-dry → peeler discharge). Recipes are repeatable and traceable, reducing labor and improving batch-to-batch consistency.

Key Feature 2 — Flat-Plate Base + Gas-Tight Enclosure

The rigid flat-plate base improves vibration behavior, while the gas-tight enclosure minimizes aerosol/dust emission and supports wash-down and cleanroom/confined-area installation.

Key Feature 3 — Optimized Basket, Feed & Wash Design

Optimized feed distribution and wash piping promote uniform cake formation and efficient displacement washing, reducing crystal breakage and fines generation while delivering clear filtrate and stable cake quality.

Key Feature 4 — Robust Peeler & Bottom Discharge

A robust peeler with controlled depth ensures uniform and complete cake removal through bottom discharge, minimizing heel, cross-contamination, and clean-out time for higher uptime.

Key Feature 5 — Wide Configuration Envelope

Options include higher-alloy wetted parts, full CIP systems, nitrogen inerting, explosion-proof electrics, and advanced instrumentation to meet GMP/ATEX/IECEx and site-specific requirements.

 

Process Characteristics (Technical Analysis):

(1) Solids behavior & morphology: Suitable for crystalline/granular solids typically 10–500 μm with narrow or broad PSD; optimized acceleration and feed distribution protect fragile crystals.

(2) Feed adaptability: Handles medium-to-high solids slurries (typically 5–40 wt%) and adapts to mother liquors with low-to-medium viscosity.

(3) Intensive washing & low residuals: Supports multi-stage cake washing, solvent exchange, and re-slurry washing to meet conductivity/salt/chloride targets.

(4) Containment & emissions control: Gas-tight design with optional nitrogen inerting and vent-gas interface reduces VOC/odor emission—ideal for toxic, flammable, or odorous services.

(5) Operational cost efficiency: VFD soft start/stop and optimized spin-dry/wash consumption reduce total energy and utility usage.

 

Typical Industries and Products:

Pharma & APIs: antibiotics, vitamins, amino acids/peptide intermediates—crystallization separation and washing
Battery & new energy materials: lithium salts, precursors, cathode/anode materials—low moisture & PSD-sensitive duties
Fine & specialty chemicals: chiral intermediates, catalysts, electronic-grade chemicals
Agrochemicals: high-throughput filtration and multi-stage washing for technical-grade intermediates
Food & fermentation: organic acids, enzymes, nutraceuticals—hygienic and cleanable design
Environmental & resource recovery: metal hydroxide precipitates, hazardous sludges—dewatering and volume reduction

 

Working Principle:

Feeding & cake formation: Slurry is fed from the top into the rotating basket. Under centrifugal force, liquid passes through the filter cloth and perforated basket as filtrate, while solids form a cake on the cloth.
Washing: Once the target cake thickness/load is reached, feeding stops and wash liquor is sprayed onto the rotating cake in one or multiple steps (flow/pressure/time controlled by recipe).
Spin-drying: The basket accelerates to drying speed to reduce residual liquid to the target level.
Peeler discharge: The basket decelerates to scraping speed; the peeler removes the cake and solids discharge through the bottom outlet to downstream handling.
Cleaning & standby: CIP or manual inspection/cleaning is performed as required, and the machine is ready for the next batch.

 

Configuration Options:
Product Name Item Standard configuration Optional configuration
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge Materials in contact with product SS304/SS316L wetted parts (as required); non-contact parts in coated carbon steel Higher corrosion resistance: 904L, duplex/super-duplex, Hastelloy®, titanium; PTFE/PFA lining
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge Bowl, housing & base Flat-plate base + fully enclosed gas-tight housing Reinforced housing / stainless base cladding; additional inspection ports / access doors
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge Drive system VFD drive (soft start/stop, speed control) Explosion-proof electricals (ATEX/IECEx); upgraded motor & drive
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge Feeding & washing system Standard wash nozzles and piping Multi-stage washing manifold; flow/pressure-controlled washing; solvent-exchange / re-slurry nozzles
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge CIP & internal cleaning CIP-ready internal fixed spray nozzles Full CIP system: separate CIP skid + dedicated piping/return lines; flow/pressure/conductivity monitoring & logging
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge Sealing & inerting Basic sealing & vent connection; standard interlocks Nitrogen inerting; oxygen/LEL monitoring; engineered vent-gas interface
GLZ Series – Fully Automatic Bottom Discharge Peeler Centrifuge Instrumentation & safety Speed indication; vibration/bearing temperature (basic); lid/overspeed/E-stop interlocks Advanced monitoring: torque/motor power; cake level/thickness; filtrate turbidity/conductivity; load cells/condition monitoring; DCS/SCADA integration

 

Technical_Specs:
Product Name Model Drum diameter (mm) Drum height (mm) Max volume (L) Max load (kg) Max speed (rpm) Max G-force Motor power (kW) Machine dimension L×W×H(mm) Machine weight (kg)
Fully Automatic Bottom Discharge Peeler Centrifuge GLZ 800-N 800 400 100 125 1500 1000 11 1750×1250×1850 2000
GLZ 1000-N 1000 500 200 250 1200 800 15 1950×1400×2100 3000
GLZ 1250-N 1250 630 390 490 1000 700 22 2200×2000×2900 4500
GLZ 1500-N 1500 750 600 750 850 600 30 2500×2000×2900 7000
GLZ 1600-N 1600 800 800 950 800 573 45 2800×2200×3000 8000
GLZ 1800-N 1800 800 1000 1250 800 645 55 3280×2500×3150 12000

 

Structure Diagram:
Fully Automatic Bottom Discharge Peeler Centrifuge
Model Code Name
L(mm) W(mm) H1(mm) H2(mm) H3(mm) H4(mm) H5(mm)
GLZ800 1900  1250  170  1900  2060  955  250 
GLZ1000 2200  1530  275  2300  2500  1185  320 
GLZ1250 2550  1800  275  2550/2900 2950/3150 1370/1540 370 
GLZ1600 3200  2400  400  2850/3100 3700/3900 1750/1830 425 
GLZ1800 3500  2500  500  3400  4400  2100  425 
Get In Touch

Send Your Message