Cross-flow Membrane Filtration System

Cross-flow Membrane Filtration System

  • The Cross-flow Membrane Filtration System is designed for continuous solid–liquid separation and liquid clarification applications requiring stable filtration flux and reduced membrane fouling.
    The system operates under tangential flow conditions, where feed liquid flows parallel to the membrane surface. This cross-flow mechanism generates shear force that minimizes cake buildup and extends membrane service life.
    Available with ceramic or polymer membrane modules depending on application requirements.

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Key Features:

Key Feature 1 — Stable Filtration Flux

Tangential flow reduces surface deposition and maintains consistent permeate flow over extended operating periods.

Key Feature 2 — Reduced Fouling & Longer Membrane Life

Continuous cross-flow shear limits particle accumulation and enhances operational stability.

Key Feature 3 — Modular System Design

Scalable membrane modules allow flexible capacity expansion.

Key Feature 4 — Suitable for Continuous Operation

Designed for steady-state industrial processing.

Key Feature 5 — Automated CIP Cleaning

Integrated cleaning-in-place system restores membrane permeability without disassembly.

 

Typical Design Range:

Membrane Type: Ceramic / Polymer (MF / UF optional)
Pore Size: 0.05 – 1.0 μm (depending on membrane selection)
Operating Pressure: 0.2 – 1.0 MPa
Operating Temperature: up to 150°C (ceramic)
Cleaning Method: CIP compatible
Configuration: Single module or multi-module skid

 

Typical industries and products:

Catalyst recovery
Fine chemical clarification
Fermentation broth separation
Wastewater reuse
Beverage clarification
Pharmaceutical intermediate purification

 

Working Principle:

The feed slurry is circulated through membrane modules at controlled pressure and cross-flow velocity.
Under transmembrane pressure (TMP):
Permeate passes through the membrane wall.
Retentate continues flowing tangentially, reducing particle deposition.
Key operating variables:
Transmembrane Pressure (TMP)
Cross-flow Velocity
Temperature
Membrane Pore Size
The balance of these parameters determines separation efficiency and flux rate.

 

Configuration Options:
Product Name Item Standard Configuration Optional Configuration
Cross-flow Membrane Filtration System System Structure Skid-mounted cross-flow membrane filtration unit with circulation pump and control panel Full turnkey system including feed tank, buffer tank, and CIP tank
Membrane Module Polymer membrane module (MF/UF) Ceramic membrane module for high temperature and aggressive media
Membrane Housing Stainless steel 304 membrane housing Stainless steel 316L or special alloy housing
Pore Size Range 0.1 – 1.0 μm (MF standard) 0.05 μm or customized UF membrane grade
Operating Pressure 0.2 – 0.6 MPa design pressure Up to 1.0 MPa reinforced design
Operating Temperature Up to 80°C (polymer membrane) Up to 150°C (ceramic membrane)
Circulation System Centrifugal circulation pump with flow control valve High-shear pump or VFD-controlled pump system
Control System Local control panel with pressure gauges and manual valves PLC + HMI automatic control with data logging
Instrumentation Pressure gauges and flow indicators Transmembrane pressure monitoring (TMP), temperature sensors
Cleaning System Manual cleaning ports, CIP-ready piping Automatic CIP system with dedicated cleaning pump and tank
Process Mode Continuous cross-flow filtration mode Multi-stage concentration and diafiltration mode
Safety Features Standard pressure relief valve Explosion-proof motor and electrical components
Automation Level Semi-automatic operation Full automatic with remote DCS/SCADA integration

 

Technical_Specs:
Product Name Model Drum diameter (mm) Drum height (mm) Max volume (L) Max load (kg) Max speed (rpm) Max G-force Motor power (kW) Machine dimension L×W×H(mm) Machine weight (kg)
PAUT Upper Suspension Scraper Bottom Discharge Centrifuge PAUT 1250 1250 800 450 560 970 658 30 2100×2000×2600 5000
PAUT 1320 1320 800 490 620 900 600 30 2100×2000×2600 5500
PAUT 1600 1600 1000 1000 1250 850 647 45 2700×2350×2900 10000

 

Structure Diagram:
Cross-flow Membrane Filtration System
Cross-flow Membrane Filtration System1
Ceramic Membrane Systems

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